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種子清選機(jī)電磁變頻激振清篩裝置設(shè)計與試驗
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國家重點研發(fā)計劃項目(2017YFD070120503)


Design and Test of Electromagnetic Variable Frequency Excitation Sieve-cleaning Device of Seed Cleaner
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    摘要:

    清篩裝置對篩片的振動激勵是提高物料透篩概率、減少篩孔堵塞以及有效清篩的根本因素?,F(xiàn)有清篩裝置多使用隨機(jī)彈跳的橡膠球完成清篩作業(yè),但其清篩效果易受到結(jié)構(gòu)與工作參數(shù)制約。為解決橡膠球激振力難以精準(zhǔn)調(diào)控問題,設(shè)計了電磁變頻激振清篩裝置,闡述了總體結(jié)構(gòu)與工作原理,設(shè)計了激振清篩單體與變頻激振控制系統(tǒng),分析了振動激勵作用機(jī)制;以加速度為指標(biāo),研究了彈簧預(yù)壓縮量與激振頻率對振動激勵的影響規(guī)律,結(jié)果表明兩者均與振動激勵正相關(guān);以凈度、篩分效率、篩分時間、卡種數(shù)量為指標(biāo)開展了16組玉米種子清選試驗,試驗結(jié)果表明彈簧預(yù)壓縮量為2mm、工作頻率為3.5Hz、清篩頻率為50Hz時清篩裝置具有較好的作業(yè)效果,種子凈度99.1%,篩分效率88.6%,篩分時間70s,卡種數(shù)量為0;通過分段設(shè)置工作頻率與清篩頻率,實現(xiàn)了清篩裝置激振力的精準(zhǔn)調(diào)控,能夠滿足不同工況下正常篩分與強(qiáng)振清篩的作業(yè)要求。

    Abstract:

    The vibratory excitation of the sieve by the sieve-cleaning device is a fundamental reason for increasing the probability of material penetration, reducing seed clogging and effective sieve cleaning. Existing sieve-cleaning devices mostly use randomly bouncing rubber balls to clean the sieve, but the sieve-cleaning effect is easily restricted by the structure and operating parameters. In order to solve the problem that rubber balls’ impact force is difficult to accurately control, an electromagnetic variable frequency excitation sieve-cleaning device was developed, the overall structure and operating principle was introduced, the excitation sieve-cleaning monomer and frequency conversion excitation control system was designed, and the vibration excitation mechanism was analysed;using acceleration as an indicator, the effects of spring pre-compression and excitation frequency on the vibration excitation law were studied, the results showed that both were positively related to the vibration excitation;sixteen sets of maize seed cleaning trials were carried out by using purity, screening efficiency, screening time and number of clogging seeds as indicators. The results showed that the sieve-cleaning device had a good operating effect when the spring pre-compression was 2mm, the operating frequency was 3.5Hz and the sieve cleaning frequency was 50Hz, with seed purity of 99.1%, screening efficiency of 88.6%, screening time of 70s, and clogging seed of 0. By setting the operating frequency and the sieve cleaning frequency in stages, the sieve-cleaning device could be precisely adjusted to meet the requirements of normal sieving and strong vibration sieve cleaning under different operating conditions. The research could provide reference for the development of intelligent sieve-cleaning equipment.

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李永磊,徐澤昕,萬里鵬程,馬翔,宋建農(nóng),陳海軍.種子清選機(jī)電磁變頻激振清篩裝置設(shè)計與試驗[J].農(nóng)業(yè)機(jī)械學(xué)報,2023,54(7):123-133. LI Yonglei, XU Zexin, WAN Lipengcheng, MA Xiang, SONG Jiannong, CHEN Haijun. Design and Test of Electromagnetic Variable Frequency Excitation Sieve-cleaning Device of Seed Cleaner[J]. Transactions of the Chinese Society for Agricultural Machinery,2023,54(7):123-133.

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  • 收稿日期:2022-12-02
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  • 在線發(fā)布日期: 2023-07-10
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