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輔助充種帶氣吸式蠶豆精量排種器設(shè)計(jì)與試驗(yàn)
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國家自然科學(xué)基金項(xiàng)目(52165031)


Design and Experiment of Air-suction Broad Bean Seed Metering Device with Flat Belt Auxiliary Seed-filling
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    摘要:

    針對蠶豆種子粒徑大、三軸尺寸差異大,充種困難的問題,設(shè)計(jì)了一種帶有平帶輔助充種裝置的氣吸式蠶豆精量排種器。通過對充種過程中的動(dòng)力學(xué)分析闡述了平帶輔助充種裝置及種子的運(yùn)動(dòng)機(jī)理;利用計(jì)算流體力學(xué)和離散元法雙向耦合模擬的方法(Computational fluid dynamics and discrete element method,CFD-DEM),開展了單因素試驗(yàn),確定了影響排種器充種性能的主要零部件參數(shù)并明晰了平帶輔助充種機(jī)理;搭建試驗(yàn)臺(tái)架,選取作業(yè)速度、平帶輸入軸轉(zhuǎn)速和負(fù)壓為試驗(yàn)因素,合格指數(shù)、重播指數(shù)、漏播指數(shù)為試驗(yàn)指標(biāo),進(jìn)行了二次回歸正交組合試驗(yàn)。試驗(yàn)結(jié)果表明,影響排種器合格指數(shù)的因素主次順序?yàn)椋鹤鳂I(yè)速度、負(fù)壓、平帶輸入軸轉(zhuǎn)速。對試驗(yàn)結(jié)果進(jìn)行多目標(biāo)優(yōu)化,得到最優(yōu)參數(shù)組合為作業(yè)速度5.69km/h、平帶輸入軸轉(zhuǎn)速395r/min、負(fù)壓3845Pa,對此結(jié)果進(jìn)行排種器性能試驗(yàn)驗(yàn)證,此時(shí)合格指數(shù)為91.6%、重播指數(shù)為3.8%、漏播指數(shù)為4.6%,滿足蠶豆播種要求。

    Abstract:

    An air-suction metering device for broad beans with a flat belt auxiliary seed-filling device was designed to address the difficulties of sowing large-sized and highly different three-axis dimensional broad bean seeds. The motion mechanism of the flat belt auxiliary seed-filling device and seeds was elucidated through a dynamic analysis of the seed-filling process. A one-factor test was conducted by using the computational fluid dynamics and discrete element method bidirectional coupling simulation method (CFD-DEM) to determine the main component parameters affecting the seed-filling performance and clarify the mechanism of the flat belt auxiliary seed-filling device. An experimental platform was constructed, and a quadratic regression orthogonal combination test was conducted with operating speed, flat belt input shaft speed, and negative pressure as the test factors and qualified index, reseeding index, and miss-seeding index as the test indicators. The test results showed that the primary and secondary factors affecting the qualified index of the air-suction metering device were operating speed, negative pressure, and flat belt input shaft speed. A multi-objective optimization of the test results yielded the optimal parameter combination of the operating speed at 5.69km/h, flat belt input shaft speed at 395r/min, and negative pressure at 3845Pa. The air-suction metering device performance was verified through sowing tests with a qualified index of 91.6%, reseeding index of 3.8%, and miss-seeding index of 4.6%, which met the requirements for broad bean planting.

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蘇微,趙慶輝,賴慶輝,謝觀福,田保寧,王永杰.輔助充種帶氣吸式蠶豆精量排種器設(shè)計(jì)與試驗(yàn)[J].農(nóng)業(yè)機(jī)械學(xué)報(bào),2023,54(7):144-155. SU Wei, ZHAO Qinghui, LAI Qinghui, XIE Guanfu, TIAN Baoning, WANG Yongjie. Design and Experiment of Air-suction Broad Bean Seed Metering Device with Flat Belt Auxiliary Seed-filling[J]. Transactions of the Chinese Society for Agricultural Machinery,2023,54(7):144-155.

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  • 收稿日期:2023-04-21
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  • 在線發(fā)布日期: 2023-07-10
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