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一體式蔬菜缽苗取苗爪夾持力檢測傳感器設計與試驗
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國家重點研發(fā)計劃項目(2022YFD2001205)、河南省自然科學優(yōu)秀青年基金項目(202300410124)和河南省高??萍紕?chuàng)新團隊項目(23IRTSTHN015)


Development and Experiment of Integrated Vegetable Pot Seedling Picking Jaw Clamping Force Detection Sensor
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    針對入缽夾取式全自動蔬菜缽苗移栽機取苗爪體積小,夾持力檢測傳感器結(jié)構(gòu)與安裝方式干涉取苗爪正常取投動作、影響自身精度與使用壽命等問題,本文選用聚二甲基硅氧烷(Polydimethylsiloxane,PDMS)薄膜作為傳感器介電層,設計了一種內(nèi)置式缽苗夾持力傳感器,并通過嵌入方式實現(xiàn)取苗爪與傳感器一體化設計。建立穴孔、缽體基質(zhì)、取苗爪仿真模型,應用LS-PrePost軟件對取苗過程進行耦合仿真,得到取苗爪與缽體基質(zhì)接觸部位最大受力區(qū)域,確定了取苗爪與傳感器的結(jié)構(gòu)與尺寸;設計夾持力信號檢測系統(tǒng),將硬件電路與采集軟件結(jié)合,完成電容量-電壓轉(zhuǎn)換、信號放大、噪聲濾除,實現(xiàn)夾持力信號的采集、處理、顯示與保存等功能。為驗證傳感器性能,進行傳感器標定試驗與室內(nèi)驗證試驗。標定試驗表明,在不同振蕩頻率下,夾持力傳感器平均靈敏度為0.3728N/V,平均線性決定系數(shù)為0.9892,精度為7.548%,量程為7N,滿足移栽過程中夾持力檢測的準確度要求;室內(nèi)驗證試驗表明,夾持力檢測傳感器具有良好的穩(wěn)定性與適應性,可用于移栽機取苗機構(gòu)夾持實時精準檢測。

    Abstract:

    In order to solve the problems of small size of seedling picking jaws of automatic vegetable pot transplanting machine, the structure and installation method of picking force detection sensor interferes with the normal picking action of picking jaws and affects its accuracy and service life, selecting polydimethylsiloxane (PDMS) film as the dielectric layer of sensor and a built-in pot picking force sensor was developed. The PDMS film was selected as the dielectric layer of the sensor, and a built-in potting force sensor was developed. Firstly, a simulation model of cavity, pot substrate and seedling jaw was established, and LS-PrePost software was applied to simulate the coupling of seedling extraction process, obtain the maximum force area in the contact area between seedling jaw and pot substrate, and determine the structure and size of seedling jaw and sensor;the clamping force signal detection system was designed, and the hardware circuit and acquisition software were combined to complete the capacitance-voltage conversion, signal amplification, noise filtering, and realize the acquisition of clamping force signal. In order to realize the functions of acquisition, processing, display and storage of the gripping force signal, the system was designed. In order to verify the performance of the sensor, calibration test and indoor validation test were conducted;the calibration test showed that the average sensitivity of the clamping force sensor was 0.3728N/V, the average linear coefficient of determination was 0.9892, the accuracy was 7.548%, and the range was 7N, which satisfied the accuracy requirement of clamping force detection in the transplanting process;the indoor validation test showed that the clamping force detection sensor had good stability and adaptability, and can be used for real-time and accurate detection of the clamping of transplanting machine pick-up mechanism.

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金鑫,索宏斌,張恒毅,姬江濤,張博,林誠.一體式蔬菜缽苗取苗爪夾持力檢測傳感器設計與試驗[J].農(nóng)業(yè)機械學報,2023,54(7):175-183. JIN Xin, SUO Hongbin, ZHANG Hengyi, JI Jiangtao, ZHANG Bo, LIN Cheng. Development and Experiment of Integrated Vegetable Pot Seedling Picking Jaw Clamping Force Detection Sensor[J]. Transactions of the Chinese Society for Agricultural Machinery,2023,54(7):175-183.

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  • 收稿日期:2023-03-22
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  • 在線發(fā)布日期: 2023-07-10
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