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單偏心式油橄欖振動采收機仿真優(yōu)化與試驗
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陜西省自然科學基礎研究計劃項目(2021JQ-156)


Simulation Optimization and Test of Single Eccentric Olive Vibrating Harvester
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    摘要:

    為提高油橄欖的振動收獲效率,針對油橄欖密植果園的種植環(huán)境,設計一種單偏心塊懸掛式油橄欖采收機。通過對果實進行受力分析得到果實脫落加速度可簡化為果實果柄結合力與果實質量的比值,測量得到脫落加速度的90%分位數為1113.35m/s2。通過正交試驗仿真研究果樹樹形參數(主干直徑、主干高度、主枝夾角)和激振參數(激振頻率、激振力)之間關系,并對仿真與試驗相關性進行分析,表明仿真與試驗的平均相關系數為0.73,平均相對誤差為26.5%,主干直徑和主干高度對激振參數有顯著影響。使用采收樣機對油橄欖(萊星)進行了試驗,結果表明:夾持點振幅與激振頻率呈正相關關系;果樹側枝3個監(jiān)測點的共振頻率為22.5Hz,與響應面試驗結果的21.8Hz相近;油橄欖樹的平均采凈率約為91.22%,且無果實損傷。

    Abstract:

    Vibratory harvesting is widely used for olive harvesting. In vibratory harvesting, reasonable vibration parameters will greatly improve the harvest rate of the fruit. To improve the vibration harvesting efficiency of oil olive, the current situation of small operating space in oil olive orchards was addressed. A single eccentric block suspension type olive harvester was designed, where the centrifugal force generated by the rotation of the eccentric block caused the fruit tree to vibrate under pressure to achieve harvesting. The fruit shedding acceleration can be reduced to the ratio of the fruit stalk binding force to the fruit mass, and the 90% quantile of the shedding acceleration was measured to be 1113.35m/s2. The relationship between the fruit tree shape parameters (trunk diameter X1, trunk height X2, main branch angles X3 and X4) and the excitation parameters (excitation frequency f, excitation force F) was investigated through response surface simulation, the vibration frequency range was obtained by modal analysis, from which, the optimal vibration frequency was figured out by sweeping frequency analysis in rigid-flexible coupling simulation, and analysis of simulation and experimental correlation. The analysis showed that the average correlation coefficient between simulation and experiment was 0.73 and the average relative error was 26.5%, which showed that the simulation could better express the experimental results, and the trunk diameter and trunk height had a significant effect on the excitation parameters. Field experiments were carried out on olive (Leccino) by using the harvesting prototype. The measurements of amplitudes at the clamping point showed that amplitudes at the clamping point varied a lot under different frequencies, namely, rising with the increase of frequency. According to the measurements of accelerations at four monitoring points on the trunk and the lateral branches showed that, the resonant frequencies of the three points located on the lateral branches were similar to the results of the response surface. The optimal vibration parameters obtained by the response surface model were used to carry out the harvest test, which showed that the average harvesting percentage reached about 91.22%, and there was no fruit damage. The research result can provide a reference for the design of vibration harvesting equipment.

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張軍,張絮,牧昊天,辛迪,牛子杰,崔永杰.單偏心式油橄欖振動采收機仿真優(yōu)化與試驗[J].農業(yè)機械學報,2023,54(11):114-123. ZHANG Jun, ZHANG Xu, MU Haotian, XIN Di, NIU Zijie, CUI Yongjie. Simulation Optimization and Test of Single Eccentric Olive Vibrating Harvester[J]. Transactions of the Chinese Society for Agricultural Machinery,2023,54(11):114-123.

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  • 收稿日期:2023-06-27
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  • 在線發(fā)布日期: 2023-11-10
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