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油茶林立式螺旋松土除草機設(shè)計與試驗
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江西省農(nóng)業(yè)關(guān)鍵核心技術(shù)攻關(guān)項目(JXNK20230804-03)、井岡山農(nóng)高區(qū)省級科技專項“揭榜掛帥”項目(20222-051256)和江西省林業(yè)局油茶研究專項(YCYJZX[2023]211)


Development and Experiment of Vertical Spiral Cutter for Soil Loosening and Weeding in Camellia oleifera Forest
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    摘要:

    為實現(xiàn)低矮密集型油茶林松土、除草、除灌一體化作業(yè),解決油茶林土壤板結(jié)、草灌雜生等問題,設(shè)計了立式螺旋松土除草機。通過對油茶林常見雜草、雜灌根系的物理力學(xué)特性分析,結(jié)合刀具運動分析,設(shè)計了立式螺旋耕刀。采用Hertz-Mindlin bonding接觸模型建立了根土復(fù)合體模型,以降低功耗為目標(biāo)對刀具參數(shù)進(jìn)行了仿真優(yōu)化,分析其對根土復(fù)合體的擾動情況,并試制樣件進(jìn)行了土槽試驗,檢驗耕作效果,驗證了仿真分析的可靠性。仿真結(jié)果表明:優(yōu)化后立式螺旋耕刀對根土復(fù)合體的擾動率可達(dá)到91.41%,切削土壤時最大功耗為0.16kW;切削根土復(fù)合體時最大功耗為0.77kW。土槽試驗表明:耕刀的耕深穩(wěn)定性系數(shù)為92.34%,碎土率95.00%,除根率95.30%;螺旋耕刀在切削土壤時,實際測得最大轉(zhuǎn)矩為7.93N·m,比仿真值低6.57%;切削根土復(fù)合體時,實際測得最大轉(zhuǎn)矩為34.84N·m,比仿真值低4.91%,兩者比較接近,驗證了設(shè)計的正確性。設(shè)計的立式螺旋松土除草機滿足丘陵山地油茶林松土、除草、除灌作業(yè)要求。

    Abstract:

    Due to the lack of management, Camellia oleifera forests would encountered problems such as soil compaction and mixed growth of grass and shrubs. In order to achieve integrated operations of soil loosening, weeding, and clearing shrubs in low and intensive Camellia oleifera forests, a vertical spiral machine for soil loosening and weeding was developed. The vertical spiral cutter was designed by analyzing the physical and mechanical characteristics of common weeds and miscellaneous shrubs roots in Camellia oleifera forests, and combined with motion analysis of cutting tools. The root-soil composite model was established by using Hertz-Mindlin bonding contact model, with the goal of reducing power consumption, the parameters of the cutting tool were simulated and optimized, and the disturbance of root-soil composite were analyzed by the optimized cutter. In addition, an actual cutter was manufactured and the soil bin experiment was conducted, and it verified the reliability of the simulation results. The simulation results showed that the disturbance of soil-root complex by the optimized vertical spiral cutter can reach 91.41%, the maximum power consumption when cutting soil alone was 0.16kW and the maximum power consumption when cutting the root-soil composite was 0.77kW. The soil bin experiment results showed that the coefficient of stability of the plowing depth was 92.34%, the soil fragmentation rate was 95.00%, and the root removal rate was 95.30%;the maximum torque measured in the case of cutting soil alone was 7.93N·m and it was 6.57% lower than the simulation value; the actual measured maximum torque was 34.84N·m in the case of cutting the root-soil composite, and it was 4.91% lower than the simulation value; the correctness of the design was verified by the close agreement between the experimental and simulation values. The vertical spiral soil loosening and weeding machine met the requirements for soil loosening, weeding, and irrigation operations in Camellia oleifera forest in hilly and mountainous areas.

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許靜,劉寶偉,陳平錄,王俊南,劉木華.油茶林立式螺旋松土除草機設(shè)計與試驗[J].農(nóng)業(yè)機械學(xué)報,2023,54(12):79-87. XU Jing, LIU Baowei, CHEN Pinglu, WANG Junnan, LIU Muhua. Development and Experiment of Vertical Spiral Cutter for Soil Loosening and Weeding in Camellia oleifera Forest[J]. Transactions of the Chinese Society for Agricultural Machinery,2023,54(12):79-87.

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  • 收稿日期:2023-08-19
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  • 在線發(fā)布日期: 2023-09-20
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