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蔬菜移栽機頂夾式取苗裝置末端執(zhí)行器設(shè)計與試驗
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山東省重點研發(fā)計劃項目(2022CXG010612)


Design and Experiment of End Effector of Seedling Taking by Jacking and Clampling of Vegetable Transplanter
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    摘要:

    為解決頂夾式取苗出現(xiàn)的頂苗失敗、缽體被夾持時受壓變形、破損等問題,以頂夾式取苗末端執(zhí)行部件為研究對象,建立頂苗和夾苗過程力學分析模型,得出影響取苗效果的主要因素包括頂針直徑、頂針長度、頂苗速度和夾苗加載距離。通過試驗測定缽體相關(guān)物理性能參數(shù),在EDEM軟件中選用EEPA接觸模型建立缽體顆粒模型。利用EDEM仿真模擬頂苗與夾苗過程,采用Box-Behnken設(shè)計法和單變量控制法分別進行頂苗和夾苗仿真試驗設(shè)計,利用Design-Expert軟件分析得到優(yōu)化參數(shù)組合為:頂針直徑1.9mm、頂針長度18mm、頂苗速度0.3m/s和夾苗加載距離4mm。在頻率100株/min下進行取投苗性能驗證試驗,經(jīng)過優(yōu)化的取苗末端執(zhí)行部件取投苗成功率93.25%,缽體完整度良好,滿足葉菜類蔬菜穴盤苗自動旱地移栽取苗要求。

    Abstract:

    In order to solve the problems of jacking seedling failure, compression deformation and damage when the lump of mud is clamped, taking jacking and clamping components as the research object. Mechanical analysis models of jacking and clamping the lump of mud were established. Needle diameter, needle length, velocity, and compression distance were the main factors affecting the effect of seedling taking extraction by mechanical analysis. The related physical properties of the lump of mud were measured by experiments. The EEPA contact model used in the EDEM software was used as the contact model between particles, between particles and tray, and between particles and seedling taking parts. And the particle model was established to simulate the real lump of mud. EDEM software was used to simulate the process of jacking and clamping seedlings. Box-Behnken design method and univariate control method were used to design the simulation experiment of jacking and clamping seedlings. The optimized parameter combination that was obtained by using Design-Expert software were needle diameter of 1.9mm, needle length of 18mm, jacking velocity of 0.3m/s and compression distance of 4mm. The seedling taking performance verification tests was carried out, and the seedling taking frequency was 100 plants/min. The seedling taking success rate of the optimized end-effector was 93.25%, and the lump of mud of the bowl was good. The results of this experiment met the requirement of automatic dry land transplanting of leaf vegetable pothole seedlings.

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張學東,劉立晶,寧義超,孔德航,劉云強,吳海華.蔬菜移栽機頂夾式取苗裝置末端執(zhí)行器設(shè)計與試驗[J].農(nóng)業(yè)機械學報,2023,54(s1):115-124,134. ZHANG Xuedong, LIU Lijing, NING Yichao, KONG Dehang, LIU Yunqiang, WU Haihua. Design and Experiment of End Effector of Seedling Taking by Jacking and Clampling of Vegetable Transplanter[J]. Transactions of the Chinese Society for Agricultural Machinery,2023,54(s1):115-124,134.

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  • 收稿日期:2023-05-20
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  • 在線發(fā)布日期: 2023-12-10
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