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網(wǎng)帶式花椒干燥機(jī)流場模擬與結(jié)構(gòu)優(yōu)化
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四川省科技廳重點(diǎn)研發(fā)項(xiàng)目(2023YFG0049、2022YFG0065)和四川省現(xiàn)代農(nóng)業(yè)裝備工程技術(shù)研究中心項(xiàng)目(XDNY2021-003)


Flow Field Simulation and Structural Optimization of Mesh-belt Pepper Drying Machine
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    花椒干燥過程中網(wǎng)帶式花椒干燥機(jī)內(nèi)氣流強(qiáng)度和均勻性影響花椒干燥后品質(zhì),通過實(shí)驗(yàn)進(jìn)行花椒參數(shù)測定和模型可靠性驗(yàn)證,采用多孔介質(zhì)模型對結(jié)構(gòu)優(yōu)化前后網(wǎng)帶式花椒干燥機(jī)流場進(jìn)行數(shù)值模擬研究,根據(jù)網(wǎng)帶式花椒干燥機(jī)氣流分布特性提出了增加導(dǎo)流板的優(yōu)化方案,考察了不同角度導(dǎo)流板氣流分布特性。結(jié)果表明:導(dǎo)流板角度變化對干燥機(jī)氣流強(qiáng)度與均勻性有一定影響,最優(yōu)導(dǎo)流板角度為2.5°,較原始結(jié)構(gòu)在干燥機(jī)XY、XZ、YZ面平均速度平均增加6.8%、10.8%、5.2%,不均勻系數(shù)平均減小8.7%、8.5%、2.7%。

    Abstract:

    In the process of pepper drying, the airflow intensity and uniformity in the mesh-belt pepper dryer will affect the quality of pepper after drying. The results of pepper parameters were measured by experiments to set the parameters of porous media. The flow field model of the drying chamber was constructed by ANSYS Fluent and the reliability of the model was verified. The average velocity and non-uniformity coefficient M were used to characterize the airflow intensity and uniformity of the drying chamber. The porous media model was used to simulate the flow field of the meshbelt pepper dryer before and after structural optimization. The results showed that the adjacent air inlets of the original structure of the mesh-belt dryer were arranged in opposite directions, which caused the airflow to disperse and converge to produce eddy current. The pressure at the airflow confluence was increased, the airflow flow was blocked, and the flow velocity was decreased. The flow velocity at the center of the eddy current was extremely low, resulting in the unevenness of the overall flow field. According to the airflow distribution characteristics of the mesh-belt dryer, a structural optimization scheme for increasing the deflector was proposed. The change of the deflector angle increased the average velocity of the airflow and reduced the nonuniformity coefficient. When the deflector angle was 0 °~7.5°, the drying chamber had the best airflow intensity and uniformity, so the deflector deflection angles were set to be 0°, 2.5°, 5°, and 7.5°. The influence of four angles of the deflector on the airflow in the drying chamber was analyzed. When the angle of the deflector was 2.5°, the airflow distribution was optimal. Compared with the original structure, the average velocity increments on the XY, XZ, and YZ planes of the dryer were 6.8%, 10.8% and 5.2%, respectively, and the non-uniformity coefficient was reduced by 8.7%, 8.5% and 2.7% on average.

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董霖,王爽,歐陽銳凌,曾高升,譚果,何光贊.網(wǎng)帶式花椒干燥機(jī)流場模擬與結(jié)構(gòu)優(yōu)化[J].農(nóng)業(yè)機(jī)械學(xué)報(bào),2023,54(s1):373-380. DONG Lin, WANG Shuang, OUYANG Ruiling, ZENG Gaosheng, TAN Guo, HE Guangzan. Flow Field Simulation and Structural Optimization of Mesh-belt Pepper Drying Machine[J]. Transactions of the Chinese Society for Agricultural Machinery,2023,54(s1):373-380.

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  • 收稿日期:2023-06-02
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  • 在線發(fā)布日期: 2023-12-10
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