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精準(zhǔn)配比料藥一體化生豬飼喂器設(shè)計與試驗(yàn)
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山東省重點(diǎn)研發(fā)計劃(鄉(xiāng)村振興科技創(chuàng)新提振行動計劃)項(xiàng)目(2022TZXD0014)


Design and Experiment of Pig Feeding Device with Accurate Proportioning of Feed and Drug
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    摘要:

    針對向生豬飼料中添加顆粒藥物時藥物分布不均導(dǎo)致的藥物利用率低的問題,設(shè)計了一種精準(zhǔn)配比料藥一體化飼喂器,以計量式斜槽輪為排料裝置,并對排料斜槽輪、排藥斜槽輪、飼料分流刀等關(guān)鍵部件進(jìn)行了設(shè)計和仿真,實(shí)現(xiàn)給定質(zhì)量比范圍內(nèi)的實(shí)時精準(zhǔn)加藥。用離散元分析軟件EDEM進(jìn)行排料穩(wěn)定性分析,得出轉(zhuǎn)速為40~60r/min時排料槽輪的穩(wěn)定性較好,根據(jù)(100~250)∶1的料藥質(zhì)量配比確定排藥槽輪轉(zhuǎn)速為10~20r/min。用力鏈分析飼料顆粒和藥物顆粒在斜槽輪排料裝置工作時的受力情況,可知飼料顆粒和藥物顆粒所受的外力小于破碎力,兩種顆粒在整個運(yùn)動過程中所受的外力不會造成顆粒破碎。通過樣機(jī)試驗(yàn)測得在給定轉(zhuǎn)速范圍內(nèi),可實(shí)現(xiàn)的料藥質(zhì)量配比范圍為(93.4~251.8)∶1,給定的料藥質(zhì)量配比在此范圍內(nèi);進(jìn)行料藥配比混合臺架試驗(yàn),試驗(yàn)結(jié)果表明精準(zhǔn)配比料藥一體化飼喂器能實(shí)現(xiàn)向飼料中實(shí)時精準(zhǔn)加藥,解決了小粒徑小流量的藥物顆粒在大粒徑大流量的飼料顆粒中分布不均勻問題。

    Abstract:

    Focusing on the problem of low drug utilization caused by uneven drug distribution when adding granular drugs to pig feed, a precise feed and drug integrated feeder was designed, with a metering inclined flute-wheel as the discharge device, and key components were designed to achieve real-time and accurate dosing under a given mass ratio range. Using the discrete element analysis software EDEM 2018 for discharge stability analysis, it was found that the stability of the feed discharge flute-wheel was good when the speed was 40~60r/min. Based on the (100~250)∶1 material and drug mass ratio, the drug discharge flute-wheel speed was determined to be 10~20r/min. The force chain analysis showed that the external force acting on feed particles and drug particles during the operation of the flute-wheel discharge device were smaller than the crushing force, and it would not cause particle breakage during the entire movement process. Through prototype testing, it was found that within the given speed range, the achievable material and drug mass ratio range was (93.4~251.8)∶1, and the given material and drug mass ratio was within this range. A bench test was conducted on the feed and drug ratio, and the experimental results showed that the precise feed and drug integrated feeder can achieve real-time and precise dosing into the feed, solving the problem of uneven distribution of small particle size and small flow rate drug particles in large particle size and large flow rate feed particles.

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閆銀發(fā),劉冠魯,宋占華,田富洋,李法德,劉莫塵.精準(zhǔn)配比料藥一體化生豬飼喂器設(shè)計與試驗(yàn)[J].農(nóng)業(yè)機(jī)械學(xué)報,2023,54(s2):142-149. YAN Yinfa, LIU Guanlu, SONG Zhanhua, TIAN Fuyang, LI Fade, LIU Mochen. Design and Experiment of Pig Feeding Device with Accurate Proportioning of Feed and Drug[J]. Transactions of the Chinese Society for Agricultural Machinery,2023,54(s2):142-149.

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  • 收稿日期:2023-05-26
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  • 在線發(fā)布日期: 2023-08-24
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