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新疆棉花秸稈離散元仿真參數(shù)標(biāo)定研究
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國家自然科學(xué)基金項目(52365038、51865058)、新疆維吾爾自治區(qū)農(nóng)機研發(fā)制造推廣應(yīng)用一體化項目(YTHSD2022-09)和新疆維吾爾自治區(qū)重點研發(fā)計劃項目(2022B02022-2)


Discrete Element Simulation Parameters Calibration for Xinjiang Cotton Straw
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    摘要:

    由于棉花秸稈在機械化收獲和粉碎加工過程中缺乏準確的仿真模型參數(shù),從而造成在機具設(shè)計中仿真效果和實際作業(yè)存在較大的差異,在一定程度上限制了棉花秸稈收獲以及粉碎裝置的設(shè)計研究。本文以新疆棉花秸稈作為試驗材料,開展仿真分析研究,通過物理試驗測定棉花秸稈的本征參數(shù)后,利用EDEM軟件進行試驗仿真,對棉花秸稈進行參數(shù)標(biāo)定。采用堆積角試驗和彎曲試驗方法,測量出棉花秸稈堆積角和最大破壞載荷分別為28.62°和143.21N。應(yīng)用Hertz-Mindlin no slip模型和Hertz-Mindlin with bonding模型進行棉花秸稈的堆積角仿真試驗和彎曲仿真試驗,得到棉花秸稈之間碰撞恢復(fù)系數(shù)、靜摩擦因數(shù)、滾動摩擦因數(shù)和棉花秸稈-鋼之間碰撞恢復(fù)系數(shù)、靜摩擦因數(shù)、滾動摩擦因數(shù)分別為0.5、0.41、0.06、0.5、0.37、0.08,以及棉花秸稈法向接觸剛度、切向接觸剛度、臨界法向應(yīng)力與臨界切向應(yīng)力分別為4.15×1010N/m、5.60×1010N/m、40MPa、50MPa。將以上結(jié)果進行粉碎試驗驗證,棉花秸稈粉碎后依據(jù)長度和寬度不同,分為粉末型物料、破碎型物料、未破碎型物料,仿真試驗質(zhì)量和實際試驗質(zhì)量之間偏差為6.84%、8.29%、7.37%,證明了參數(shù)的可行性,可用于棉花秸稈參數(shù)標(biāo)定。

    Abstract:

    Due to the lack of accurate simulation model parameters in the process of mechanized harvesting and crushing of cotton straw, there is a great difference between the simulation effect and the actual operation in the design of machinery and tools, which limits the design and research of cotton straw harvesting and crushing device to a certain extent. Xinjiang cotton straw was used as experimental material to carry out simulation analysis. After the intrinsic parameters of cotton straw were determined by physical tests, the EDEM simulation software was used for test simulation and parameter calibration of cotton straw. The accumulation angle and the maximum destructive power of cotton straw were 28.62°and 143.21N respectively by the method of accumulation angle test and bending test. The Hertz-Mindlin no slip model and Hertz-Mindlin with bonding model were used to simulate the stacking angle and bending of cotton straw. The collision recovery coefficient, static friction coefficient and rolling friction coefficient between cotton straw and the collision recovery coefficient, static friction coefficient and rolling friction coefficient between cotton straw and steel were respectively 0.5, 0.41, 0.06, 0.5, 0.37 and 0.08, and the normal contact stiffness, tangential contact stiffness, critical normal stress and critical tangential stress of cotton straw were respectively obtained, which were 4.15×1010N/m, 5.60×1010N/m, 40MPa and 50MPa, respectively. According to the above results, the pulverized cotton straw can be divided into powder type material, crushed type material and unbroken type material according to different lengths and widths. The deviation between the simulation test quality and the actual test quality was 6.84%, 8.29% and 7.37%, which proved the feasibility of the parameters and can be used for the parameter calibration of cotton straw.

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張佳喜,張彭,張虎,譚春林,萬文瑜,王毅超.新疆棉花秸稈離散元仿真參數(shù)標(biāo)定研究[J].農(nóng)業(yè)機械學(xué)報,2024,55(1):76-84,108. ZHANG Jiaxi, ZHANG Peng, ZHANG Hu, TAN Chunlin, WAN Wenyu, WANG Yichao. Discrete Element Simulation Parameters Calibration for Xinjiang Cotton Straw[J]. Transactions of the Chinese Society for Agricultural Machinery,2024,55(1):76-84,108.

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  • 收稿日期:2023-06-05
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