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自走式馬鈴薯撿拾裝袋機(jī)設(shè)計(jì)與試驗(yàn)
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財(cái)政部和農(nóng)業(yè)農(nóng)村部:國家現(xiàn)代農(nóng)業(yè)產(chǎn)業(yè)技術(shù)體系建設(shè)項(xiàng)目(CARS-09-P25)


Design and Experiment of Self-propelled Potato Collecting and Bagging Machine
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    摘要:

    針對馬鈴薯分段收獲中,人工撿拾勞動強(qiáng)度大、效率低、成本高的問題,設(shè)計(jì)了一種自走式馬鈴薯撿拾裝袋機(jī)。該自走式馬鈴薯撿拾裝袋機(jī)能一次性完成馬鈴薯撿拾、薯土分離、除秧和裝袋的工作。闡述了自走式馬鈴薯撿拾裝袋機(jī)整體結(jié)構(gòu),并對撿拾裝置、升運(yùn)鏈裝置、三級輸送鏈裝置、分揀臺以及卸料裝置等關(guān)鍵部件進(jìn)行詳細(xì)設(shè)計(jì);運(yùn)用DEM-MBD耦合的方法對馬鈴薯在兩級輸送鏈交接處的運(yùn)動過程及受力情況進(jìn)行分析;運(yùn)用Box-Behnken試驗(yàn)方法,以漏薯率和傷薯率為評價(jià)指標(biāo),以整機(jī)前進(jìn)速度、撿拾裝置輸送鏈線速度、升運(yùn)鏈線速度、三級輸送鏈線速度為試驗(yàn)因素,對該機(jī)工作參數(shù)進(jìn)行四因素三水平試驗(yàn),使用Design-Expert軟件建立二次多項(xiàng)式回歸模型。對回歸模型進(jìn)行優(yōu)化后,繪制響應(yīng)面,并得出該機(jī)最優(yōu)工作參數(shù)。田間試驗(yàn)表明:當(dāng)前進(jìn)速度為0.70m/s、撿拾裝置輸送鏈線速度為1.10m/s、升運(yùn)鏈線速度為1.20m/s、三級輸送鏈線速度為1.30m/s時(shí),漏薯率為2.82%,傷薯率為3.61%,滿足馬鈴薯撿拾收獲作業(yè)要求。

    Abstract:

    A self-propelled potato collecting and bagging machine was designed to address the issues of high labor intensity, low efficiency, and high cost in manual picking during potato segmented harvesting. The self-propelled potato collecting and bagging machine can complete the tasks of potato picking, potato soil separation, seedling removal, and bagging in one go. Elaborating on the overall structure of the self-propelled potato collecting and bagging machine, a detailed design of key components such as the picking device, lifting chain device, thrid conveyor chain device, sorting table, and unloading device was provided; the DEM-MBD coupling method was used to analyze the movement process and force situation of potatoes at the intersection of two conveying chains; the Box-Behnken test method was used to carry out four factors and three levels experimental research on the working parameters of the machine, with the potato leakage rate and the potato damage rate as the evaluation indicators, and the forward speed of the machine, the linear speed of the picking device conveyor chain, the lifting chain, and the third conveyor chain as the test factors. The quadratic polynomial regression model was established by using Design-Expert software. After optimizing the regression model, response surfaces were drawn and the optimal operating parameters of the machine were obtained. Finally, field experiments showed that when the forward speed of the machine was 0.70m/s, the conveying chain speed of the picking device was 1.10m/s, the lifting chain speed was 1.20m/s, and the third conveying chain speed was 1.30m/s, the potato leakage rate was 2.82% and the potato damage rate was 3.61%, which met the requirements of potato collecting operations.

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楊德秋,汪昕,劉萌萌,李洋,陳新予,程子文.自走式馬鈴薯撿拾裝袋機(jī)設(shè)計(jì)與試驗(yàn)[J].農(nóng)業(yè)機(jī)械學(xué)報(bào),2024,55(1):85-95. YANG Deqiu, WANG Xin, LIU Mengmeng, LI Yang, CHEN Xinyu, CHENG Ziwen. Design and Experiment of Self-propelled Potato Collecting and Bagging Machine[J]. Transactions of the Chinese Society for Agricultural Machinery,2024,55(1):85-95.

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  • 收稿日期:2023-06-05
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  • 在線發(fā)布日期: 2023-06-30
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