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俯仰式播種單體仿形性能檢測試驗臺設計與試驗
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黑龍江省重點研發(fā)計劃重大項目(2022ZX05B02-02)和黑龍江省“百千萬”工程科技重大專項支撐行動計劃項目(2020ZX17B01-3)


Design and Test of Pitching Seeding Unit Profiling Performance Testing Bench
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    摘要:

    為解決播種單體仿形機構(gòu)性能難以檢測的問題,設計了俯仰式播種單體仿形性能檢測試驗臺。闡述了試驗臺組成結(jié)構(gòu)與工作原理,對其高速傳動系統(tǒng)、液壓升降系統(tǒng)、監(jiān)控系統(tǒng)以及關(guān)鍵部件參數(shù)進行設計。應用ANSYS軟件對臺架整體和關(guān)鍵部件進行靜力學分析和模態(tài)分析,驗證結(jié)構(gòu)設計的合理性。為檢驗俯仰式播種單體仿形性能檢測試驗臺的實際檢測效果,以德邦大為1205型牽引式免耕精量播種機播種單體為研究對象,先以液壓桿伸出量與傳送帶速度為試驗因素,以監(jiān)控系統(tǒng)誤差為評價指標進行試驗。試驗得出,在液壓桿伸出量為0~200mm范圍內(nèi),監(jiān)控系統(tǒng)角度傳感器最大誤差為0.69mm;在傳送帶速度8~19km/范圍內(nèi),光電編碼器最大誤差為0.18km/h。確認監(jiān)控系統(tǒng)準確性后,再以單體速度為試驗因素,采集速度8、10、12km/h下地塊的起伏數(shù)據(jù)為目標曲線,以地形起伏模擬曲線的絕對誤差平均值為指標進行單因素試驗,試驗得出,所設計的試驗臺可有效模擬田間地面的起伏頻率與起伏量,絕對誤差平均值為1.86mm,滿足播種單體仿形性能檢測需求。

    Abstract:

    In order to solve the problem that it is difficult to test the performance of seeding unit profiling mechanism,a pitching seeding unit profiling performance testing bench was designed.The composition and working principle of the test bench were described,and the high-speed transmission system,hydraulic lifting system,monitoring system and key components were designed. ANSYS Workbench was applied to carry out static analysis and modal analysis on the whole test stand and key components to verify the reasonableness of the structural design.In order to test the actual testing effect of the pitching seeding unit profiling performance testing bench,taking the seeding unit of Debont 1205 tractor-type no-till precision planter as the research object,the first test was carried out with the hydraulic rod extension and conveyor belt speed as the test factors,and with the error of the monitoring system as the evaluation indexes.After confirming the accuracy of the monitoring system,the maximum error of angle sensor of the monitoring system was 0.69mm within the range of hydraulic rod extension of 0~200mm,and the maximum error of the photoelectric encoder was 0.18km/h within the range of conveyor belt speed of 8~19km/h. After confirming the accuracy of the monitoring system,taking the speed of the monocoque as the test factor,the data of the land’s undulation curve was collected at speeds of 8km/h, 10km/h and 12km/h for the objective of the test curve,the absolute error average of the terrain undulation simulation curve as an indicator of the single-factor test,the test concluded that the designed test bench can effectively simulate the field ground undulation frequency and the amount of undulation,the absolute error average value was 1.86mm, which can meet the needs of seeding monomer profiling performance testing.

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衣淑娟,李怡凱,陳繼國,王淞,趙斌.俯仰式播種單體仿形性能檢測試驗臺設計與試驗[J].農(nóng)業(yè)機械學報,2024,55(2):90-100. YI Shujuan, LI Yikai, CHEN Jiguo, WANG Song, ZHAO Bin. Design and Test of Pitching Seeding Unit Profiling Performance Testing Bench[J]. Transactions of the Chinese Society for Agricultural Machinery,2024,55(2):90-100.

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  • 收稿日期:2023-10-25
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  • 在線發(fā)布日期: 2024-02-10
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