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鍘切揉碎協(xié)同式牧草揉絲機設(shè)計與試驗
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國家自然科學(xué)基金項目(52275246)和黑龍江八一農(nóng)墾大學(xué)研究生創(chuàng)新科研項目(YJSCX2023-Z02)


Design and Test of Cutting and Crushing Cooperative Silk Kneading Machine
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    摘要:

    針對現(xiàn)有的牧草揉絲機效率低、揉絲質(zhì)量差、對高含水率牧草不適用等問題,以苜蓿為加工對象設(shè)計了一種鍘切揉碎協(xié)同式牧草揉絲機。對鍘切和揉碎過程進(jìn)行了理論分析,并通過設(shè)計計算確定了揉絲機的總體結(jié)構(gòu)和關(guān)鍵部件結(jié)構(gòu)參數(shù)。以生產(chǎn)率、絲化率為性能評價指標(biāo),進(jìn)行了以電機輸出轉(zhuǎn)速、篩孔直徑、喂入量、含水率為試驗因素的單因素試驗;將含水率為65%的苜蓿作為加工對象,進(jìn)行了以電機輸出轉(zhuǎn)速、篩孔直徑、喂入量為試驗因素的二次正交旋轉(zhuǎn)組合試驗。單因素試驗確定了試驗因素的取值范圍,探究了揉絲機對不同含水率苜蓿的揉絲效果。通過Design-Expert 12.0軟件對二次正交旋轉(zhuǎn)組合試驗的試驗結(jié)果進(jìn)行了響應(yīng)曲面分析、回歸分析及目標(biāo)優(yōu)化,得到了試驗因素與評價指標(biāo)之間的回歸方程,以生產(chǎn)率和絲化率同時最大化為目標(biāo),對電機輸出轉(zhuǎn)速、篩孔直徑、喂入量進(jìn)行多目標(biāo)尋優(yōu)求解,確定最優(yōu)參數(shù)組合為:電機輸出轉(zhuǎn)速443.77r/min、篩孔直徑14mm、喂入量1.27kg/s,揉絲驗證試驗表明,生產(chǎn)率為5065.98kg/h、絲化率為94.87%;該裝置揉絲效率高、質(zhì)量好,而且能夠揉絲高含水率牧草,滿足牧草揉絲機設(shè)計要求。

    Abstract:

    In response to the problems of low efficiency, poor quality, and inapplicability to high moisture content grass in existing grass kneading machines, a collaborative cutting and crushing grass kneading machine was designed for alfalfa processing. Theoretical analysis was conducted on the cutting and crushing processes, and the overall structure and key component structural dimensions of the wire kneading machine were determined through design calculations. A single factor experiment was conducted with motor output speed, mesh diameter, feed rate, and moisture content as experimental factors, using productivity and spinning rate as performance evaluation indicators. A quadratic orthogonal rotation combination experiment was conducted by using alfalfa with moisture content of 65% as the processing object, with motor output speed, sieve diameter, and feed rate as experimental factors. The single factor experiment determined the range of experimental factors and explored the silk kneading effect of the silk kneading machine on alfalfa with different moisture contents. Response surface analysis, regression analysis, and objective optimization were conducted on the experimental results of the quadratic orthogonal rotation combination experiment by using the Design-Expert 12.0 software. The regression equation between the experimental factors and evaluation indicators was obtained. With the goal of maximizing both productivity and silk rate, multi-objective optimization was carried out on the output speed, mesh diameter, and feed rate of the motor. The optimal parameter combination was determined as follows: the output speed of the motor was 443.77r/min, the sieve diameter was 14mm, the feeding amount was 1.27kg/s, and the validation test of wire rolling showed that the production rate was 5065.98kg/h, and the silk rate as 94.87%. The device had high silk kneading efficiency, good quality, which can knead grass with high moisture content, meeting the design requirements of the grass kneading machine.

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陳濤,衣淑娟,李衣菲,陶桂香,毛欣,曲善民.鍘切揉碎協(xié)同式牧草揉絲機設(shè)計與試驗[J].農(nóng)業(yè)機械學(xué)報,2024,55(2):149-159. CHEN Tao, YI Shujuan, LI Yifei, TAO Guixiang, MAO Xin, QU Shanmin. Design and Test of Cutting and Crushing Cooperative Silk Kneading Machine[J]. Transactions of the Chinese Society for Agricultural Machinery,2024,55(2):149-159.

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  • 收稿日期:2023-07-11
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  • 在線發(fā)布日期: 2024-02-10
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