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配合間隙對(duì)直線共軛內(nèi)嚙合齒輪泵流場(chǎng)特性的影響
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福建省科技計(jì)劃引導(dǎo)性項(xiàng)目(2021H0027)和福建省自然科學(xué)基金項(xiàng)目(2021J01049、2021J011202)


Influence of Mating Clearance on Flow Field Characteristics of Linear Conjugate Internal Gear Pump
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    摘要:

    直線共軛內(nèi)嚙合齒輪泵是液壓系統(tǒng)中的關(guān)鍵組件,因其高效的壓力輸送特性而廣泛應(yīng)用于工程領(lǐng)域。本文采用計(jì)算流體動(dòng)力學(xué)模擬方法對(duì)直線共軛內(nèi)嚙合齒輪泵進(jìn)行研究,分析軸向間隙和徑向間隙對(duì)齒輪泵泄漏和流場(chǎng)的影響。研究結(jié)果表明:配合間隙的變化對(duì)齒輪泵的流場(chǎng)特性產(chǎn)生廣泛影響,軸向間隙是引發(fā)泄漏的主要因素,約占總泄漏量的80%;當(dāng)軸向間隙由0.03mm增加到0.07mm后,輸出流量減少20.81%,平均壓力下降33.15%,空化產(chǎn)生的氣體體積分?jǐn)?shù)增加0.021;而設(shè)置相同徑向間隙后,輸出流量?jī)H下降0.69%,平均壓力下降2.76%,空化產(chǎn)生的氣體體積分?jǐn)?shù)增加0.005。此外,導(dǎo)致泵內(nèi)流速變化的主要配合間隙是軸向間隙,適當(dāng)減小軸向間隙可提升泵內(nèi)的流體速度,從而提升泵的整體效率。

    Abstract:

    Linear conjugated internal gear pump plays a key role in hydraulic system, and its efficient pressure transmission characteristics make it widely used in engineering field. In this paper, the effects of axial clearance and radial clearance on leakage and flow field of linear conjugate internal gear pump are analyzed by means of computational fluid dynamics simulation. The results show that the variation of mating clearance has a wide and significant influence on the flow field characteristics of gear pump, in which the axial clearance is the main factor causing leakage, accounting for 80% of the total leakage. Specifically, when the axial clearance increases from 0.03mm to 0.07mm, the output flow rate decreases by 20.81%, the average pressure decreases by 33.15%, and the volume fraction of the gas generated by cavitation increases by 0.021. In contrast, the setting of the same radial clearance only resulted in a 0.69% decrease in output flow, a 2.76% decrease in average pressure, and a 0.005 increase in the volume fraction of the gas produced by cavitation. In addition, the study also found that the main matching clearance leading to the change of flow rate in the pump is the axial clearance. A modest reduction in the axial clearance helps to increase the fluid speed in the pump, thereby enhancing the overall efficiency of the pump. These results provide useful theoretical support for the design and optimization of linear conjugate internal gear pump, which is helpful to improve its performance and reliability in hydraulic system.

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陳鼎,張楊,葉紹干,盛精.配合間隙對(duì)直線共軛內(nèi)嚙合齒輪泵流場(chǎng)特性的影響[J].農(nóng)業(yè)機(jī)械學(xué)報(bào),2024,55(2):442-449. CHEN Ding, ZHANG Yang, YE Shaogan, SHENG Jing. Influence of Mating Clearance on Flow Field Characteristics of Linear Conjugate Internal Gear Pump[J]. Transactions of the Chinese Society for Agricultural Machinery,2024,55(2):442-449.

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  • 收稿日期:2023-11-12
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  • 在線發(fā)布日期: 2024-02-10
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