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播種機(jī)星齒球面盤式覆土裝置設(shè)計(jì)與試驗(yàn)
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中國機(jī)械工業(yè)集團(tuán)有限公司重大科技專項(xiàng)(ZDZX2020-2)


Design and Experiment of Star-tooth Spherical Disc Soil-covering Device for Planter
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    摘要:

    針對V型擠壓式覆土裝置在黏土條件下作業(yè)不可靠,種溝閉合不嚴(yán)實(shí),易造成種子“架空”和“晾種”的生產(chǎn)實(shí)際問題,設(shè)計(jì)一種星齒球面盤式覆土裝置,提高播種機(jī)覆土質(zhì)量。分析了星齒球面盤式覆土裝置的作業(yè)原理,通過對覆土作業(yè)過程中土壤顆粒的運(yùn)動學(xué)分析,確定了影響覆土作業(yè)質(zhì)量的主要結(jié)構(gòu)參數(shù),并對星齒球面覆土盤主要結(jié)構(gòu)參數(shù)和安裝參數(shù)進(jìn)行了設(shè)計(jì)。借助EDEM離散元仿真技術(shù),建立了土壤與覆土裝置的互作模型,以星齒球面覆土盤安裝傾角、安裝間距、入土深度為試驗(yàn)因素,以覆土量與覆土量變異系數(shù)為評價(jià)指標(biāo),分別進(jìn)行了單因素與Box-Behnken試驗(yàn),確定了星齒球面覆土盤的最優(yōu)結(jié)構(gòu)參數(shù)組合為安裝傾角25.03°、安裝間距196.66mm、入土深度77.65mm。取安裝傾角25°、安裝間距197mm、入土深度77mm進(jìn)行了田間驗(yàn)證試驗(yàn),試驗(yàn)結(jié)果表明:最優(yōu)參數(shù)組合下,覆土量平均值為241.46g,與仿真結(jié)果基本一致,相對誤差為5.12%,覆土量變異系數(shù)為3.71%,覆土均勻,作業(yè)質(zhì)量好,覆土作業(yè)后種子播深滿足農(nóng)藝要求,星齒球面盤式覆土裝置能有效改善播種機(jī)的覆土性能。

    Abstract:

    In view of the unreliable operation of the V-type extrusion soil-covering device under clay conditions, the seed furrow is not tightly closed, which is easy to cause the actual production problems of seed “overhead” and “seed drying”. A star-toothed spherical disc soil-covering device was designed to improve the soil covering quality of the planter. The working principle of the star-tooth spherical disc soil-covering device was analyzed. Through the kinematic analysis of soil particle in the process of soil covering operation, the main structural parameters affecting the quality of soil covering operation were determined, and the main structural parameters and installation parameters of the star-tooth spherical soil-covering disc were designed. The interaction model between soil and soil-covering device was established by using EDEM. The single factor and Box-Behnken tests were carried out with the installation inclination angle, installation distance and penetration depth of the star-tooth spherical disc as the test factors, and the weight of the covering soil and the coefficient of variation of the covering soil weight as the evaluation index. The optimal structural parameter combination of the star-tooth spherical soil-covering disc was determined as installation inclination angle of 25.03°, installation distance of 196.66mm, and penetration depth of 77.65mm. A field validation test was conducted under this parameter combination. The field validation test was carried out by taking the installation inclination angle of 25°, installation distance of 197mm, and penetration depth of 77mm. The test results showed that the average weight of covering soil was 241.46g,which was consistent with the simulation results, and the relative error was 5.12%.The coefficient of variation of the covering soil weight was 3.71%. The weight of covering soil was uniform and the operation quality was good. The seed sowing depth met the agronomic requirements after the soil covering operation. The star-tooth spherical disc soil-covering device can effectively improve the soil-covering performance of the planter.

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盧琦,劉立晶,劉忠軍,靳文停.播種機(jī)星齒球面盤式覆土裝置設(shè)計(jì)與試驗(yàn)[J].農(nóng)業(yè)機(jī)械學(xué)報(bào),2024,55(4):23-31,73. LU Qi, LIU Lijing, LIU Zhongjun, JIN Wenting. Design and Experiment of Star-tooth Spherical Disc Soil-covering Device for Planter[J]. Transactions of the Chinese Society for Agricultural Machinery,2024,55(4):23-31,73.

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  • 收稿日期:2023-11-10
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  • 在線發(fā)布日期: 2024-04-10
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