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可變形磨損模型下微型離心泵復合磨損研究
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國家自然科學基金重點項目(52339006)


Complex Wear of Micro Centrifugal Pump under Deformable Wear Model
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    摘要:

    為了探究微型離心泵在不同顆粒體積分數(shù)下的復合磨損類型與磨損變化,基于計算流體動力學與離散元耦合的方法,通過可變形磨料磨損Archard模型與可變形沖蝕磨損Oka模型對離心泵在不同顆粒體積分數(shù)(2%、4%、6%、8%、10%、12%)下的顆粒-部件碰撞占比率、磨損分布與演化進行了研究。通過對比實驗發(fā)現(xiàn)顆粒體積分數(shù)在4%附近時顆粒與葉輪葉片、蝸殼碰撞占比率呈現(xiàn)不同的變化趨勢。離心泵磨損以磨料磨損為主,磨料磨損中蝸殼為磨損最嚴重的部件,占總磨料磨損量的68.5%,隨著顆粒體積分數(shù)的增加,蝸殼處磨料磨損由斷面Ⅷ向斷面Ⅰ演化,蝸殼前后端先后磨損。沖蝕磨損高磨損區(qū)域主要集中于葉輪葉片,占沖蝕磨損總量的95.83%,蝸殼處沖蝕磨損斷面演化規(guī)律與磨料磨損變化規(guī)律近似,但蝸殼后端最先被磨損。顆粒體積分數(shù)對蝸殼磨料磨損變形量影響較大,蝸殼、葉輪磨料磨損變形量與沖蝕磨損變形量具有相似的變化趨勢。

    Abstract:

    Micro centrifugal pump has a wide range of applications in the field of medical and chemical sewage treatment, but it often faces the problem of wear in use. In order to explore the compound wear type and wear change of micro centrifugal pump under different particle volume fractions, based on the method of computational fluid dynamics and discrete element coupling, and the deformable abrasive wear Archard model and the deformable erosion wear Oka model, the particle-component collision ratio, wear distribution and evolution of centrifugal pumps under different particle volume fractions (2%, 4%, 6%, 8%, 10%, 12%) were studied. The results showed that when the particle volume fraction was near 4%, the impact ratio between impeller blade and volute showed different trends. The wear in centrifugal pump was mainly abrasive wear, and the parts with the most serious wear in the abrasive wear accounted for 68.5% of the total abrasive wear. With the increase of particle volume fraction, the abrasive wear at the volute changed from section Ⅷ to section Ⅰ, and the front and back ends of the volute wear successively. The high wear area of erosion wear was mainly concentrated in the impeller blade, accounting for 95.83% of the total erosion wear. The evolution law of erosion wear section at the volute was similar to the change law of abrasive wear, but the back end of the volute was worn first. The particle volume fraction had more influence on the abrasive wear deformation of volute, and the abrasive wear deformation of volute and impeller had a similar change trend to the erosion wear deformation.

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王田田,李俊宏,南玲博,陳帝伊,曹東亮,韓偉.可變形磨損模型下微型離心泵復合磨損研究[J].農(nóng)業(yè)機械學報,2024,55(4):136-145. WANG Tiantian, LI Junhong, NAN Lingbo, CHEN Diyi, CAO Dongliang, HAN Wei. Complex Wear of Micro Centrifugal Pump under Deformable Wear Model[J]. Transactions of the Chinese Society for Agricultural Machinery,2024,55(4):136-145.

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  • 收稿日期:2023-08-23
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  • 在線發(fā)布日期: 2024-04-10
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