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基于數(shù)字孿生的拖拉機混流裝配智能排產(chǎn)仿真評價
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國家重點研發(fā)計劃項目(2020YFB1713503)


Intelligent Scheduling Simulation Evaluation of Tractor Mixed-model Assembly Based on Digital Twin
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    摘要:

    車間排產(chǎn)對提高車間的效率至關重要,智能排產(chǎn)可以極大提高加工的自動化和智能化水平。但傳統(tǒng)生產(chǎn)過程中大多采用固定的工時數(shù)據(jù)進行產(chǎn)線作業(yè)時間估算,而拖拉機混流裝配以工人作業(yè)為主,工人作業(yè)時間不固定甚至存在較大差異。為滿足智能排產(chǎn)要求,提出通過數(shù)字孿生車間對生產(chǎn)計劃進行仿真評價以增強與實際車間的交互與反饋。搭建與現(xiàn)場拖拉機裝配線一致的數(shù)字孿生三維模型場景及人機交互界面,根據(jù)MES系統(tǒng)中的過點信息實現(xiàn)裝配線模型實時驅(qū)動,建立了一個拓展性強、可靈活復用的數(shù)字孿生系統(tǒng)。分析了生產(chǎn)計劃評價指標,提出通過生產(chǎn)計劃管理系統(tǒng)與孿生裝配線的交互反饋,實現(xiàn)對基于數(shù)字孿生裝配線的生產(chǎn)計劃仿真運行及評價。通過數(shù)字孿生裝配線采集到的實際工時仿真運行生產(chǎn)計劃,可以得到優(yōu)化后的生產(chǎn)計劃。將低產(chǎn)、正常和高產(chǎn)月份各5d內(nèi)的實際生產(chǎn)計劃與本系統(tǒng)生成的計劃進行對比,結(jié)果表明本系統(tǒng)仿真評價后得到的生產(chǎn)計劃更優(yōu)越。

    Abstract:

    Workshop scheduling is very important to improve the efficiency of the workshop. Intelligent scheduling can greatly improve the level of automation and intelligence of processing. However, in the traditional production process, most of the fixed man-hour data were used to estimate the operation time of the production line, while the mixed flow assembly of tractors was dominated by workers, and the operation time of workers was not fixed or even quite different. In order to meet the requirements of intelligent scheduling, it was proposed to simulate and evaluate the production plan through the digital twin workshop to enhance the interaction and feedback with the actual workshop. A digital twin 3D model scene and human-computer interaction interface consistent with the on-site tractor assembly line were built. According to the passing point information in the MES system, the real-time drive of the assembly line model was realized, and a digital twin system with strong expansibility and flexible reusability was established. The evaluation index of production plan was analyzed, and the interactive feedback between production plan management system and twin assembly line was proposed to realize the simulation operation and evaluation of production plan based on digital twin assembly line. Through the actual working hours collected by the digital twin assembly line, the production plan can be simulated and the optimized production plan can be obtained. The actual production plans of low-yield months, normal months and high-yield months within 5 days each were compared with the plans generated by the system. The results showed that the production plan obtained after the simulation evaluation of the system was superior.

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王紀章,劉哲,高志恒,王濤.基于數(shù)字孿生的拖拉機混流裝配智能排產(chǎn)仿真評價[J].農(nóng)業(yè)機械學報,2024,55(4):385-393. WANG Jizhang, LIU Zhe, GAO Zhiheng, WANG Tao. Intelligent Scheduling Simulation Evaluation of Tractor Mixed-model Assembly Based on Digital Twin[J]. Transactions of the Chinese Society for Agricultural Machinery,2024,55(4):385-393.

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  • 收稿日期:2023-09-20
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  • 在線發(fā)布日期: 2024-04-10
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