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油莎豆聯(lián)合收獲機(jī)合頁篩片式升運(yùn)裝置設(shè)計與試驗
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山東省自然科學(xué)基金青年項目(ZR2022QE167)、河南省重大科技專項(211100110100)、山東省技術(shù)創(chuàng)新引導(dǎo)計劃項目(YDZX2023005)和山東省高等學(xué)校青創(chuàng)科技支持計劃項目(2023KJ340)


Design and Experiment of Hinge Lifting Device of Cyperus esculentus Combine Harvester
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    摘要:

    針對油莎豆機(jī)械化收獲過程中升運(yùn)振動裝置除雜效果不明顯,導(dǎo)致油莎豆與土壤雜質(zhì)等分離不徹底,漏土率較低,傷果率較高的問題,以及在升運(yùn)輸送過程中存在土壤堵塞、回帶等問題,結(jié)合油莎豆果-土-秧團(tuán)聚體特性,設(shè)計了一種合頁篩片式升運(yùn)裝置,通過篩片折彎部分增大篩孔面積,對團(tuán)聚體提供與鏈篩運(yùn)動方向相同的推力,使合頁式升運(yùn)裝置提高漏土效率且有效避免了回帶現(xiàn)象。對其傾角和固定位置進(jìn)行了分析和設(shè)計,運(yùn)用EDEM進(jìn)行仿真試驗,以油莎豆鏈篩線速度、鏈篩板折彎高度、鏈篩振動頻率為試驗因素,以油莎豆團(tuán)聚體漏土率和傷果率為試驗指標(biāo),通過三因素三水平正交仿真試驗,最終得到輸送篩片最佳結(jié)構(gòu)參數(shù)組合為:鏈篩線速度1.151m/s、折彎高度27.779mm、振頻9.561Hz,此時升運(yùn)裝置漏土率為96.524%、傷果率為2.439%。田間驗證試驗結(jié)果表明:當(dāng)鏈篩線速度為1.2m/s、折彎高度為28mm、振頻為9.5Hz時,合頁式升運(yùn)裝置平均漏土率為96.05%,平均傷果率為2.38%,與仿真試驗所測結(jié)果基本一致,滿足油莎豆升運(yùn)鏈篩工作要求。

    Abstract:

    Aiming at the oil bean mechanized harvesting process of lifting and transporting vibration device to remove impurities is not obvious, resulting in the oil bean and soil impurities and other separation is not complete, the soil leakage rate is low, the rate of injury to the fruit is high, as well as the soil clogging and back to the belt in the process of lifting and transporting and so on, combined with the oil bean fruit-soil-seedling agglomerates, a hinge sieve sheet lifting device was designed through the sieve sheet bending part of the agglomerate to provide the same direction of movement with the chain sieve to increase the area of the screen holes and increase the effect of soil leakage and effectively avoid the phenomenon of back to the belt. Through the bending part of the sieve plate to provide the agglomerates with the same thrust as the chain sieve movement direction, the sieve area was increased, so that the hinge-type lifting device can increase the effect of soil leakage and effectively avoid the phenomenon of back to the belt. The inclination angle and fixed position were analyzed and designed, and the simulation test was carried out by EDEM. Taking the linear speed of the chain sieve, the bending height of the chain sieve plate, and the vibration frequency of the chain sieve as the test factors, and the soil leakage rate and the fruit injury rate of the oleaginous soybean agglomerates in the conveying process as the test indexes, the optimal structural parameter combinations of the conveying sieve were obtained through the analysis of three-factor and three-level orthogonal simulation test. The test results showed that the optimal combination of chain sieve line speed was 1.151m/s, bending height was 27.779mm, and vibration frequency was 9.561Hz, at this time, the soil leakage rate of the lifting device was 96.524%, and the fruit injury rate was 2.439%. The results of the field verification test showed that the average soil leakage rate of the hinge-type lifting device was 96.05% and the average fruit injury rate was 2.38% when taking the chain sieve linear speed of 1.2m/s, bending height of 28mm, and vibration frequency of 9.5Hz, which was basically the same as the results of the simulation test, and it met the working requirements of the chain sieve for lifting and transporting the oil soybeans.

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何曉寧,張方焱,尚書旗,王東偉,董彤彤,張子軒.油莎豆聯(lián)合收獲機(jī)合頁篩片式升運(yùn)裝置設(shè)計與試驗[J].農(nóng)業(yè)機(jī)械學(xué)報,2024,55(5):148-157. HE Xiaoning, ZHANG Fangyan, SHANG Shuqi, WANG Dongwei, DONG Tongtong, ZHANG Zixuan. Design and Experiment of Hinge Lifting Device of Cyperus esculentus Combine Harvester[J]. Transactions of the Chinese Society for Agricultural Machinery,2024,55(5):148-157.

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  • 收稿日期:2024-01-27
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  • 在線發(fā)布日期: 2024-03-07
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