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對(duì)輥式干辣椒脫帽裝置設(shè)計(jì)與試驗(yàn)
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國(guó)家自然科學(xué)基金項(xiàng)目(52275258)、泰山學(xué)者青年專家項(xiàng)目、青島農(nóng)業(yè)大學(xué)特色產(chǎn)業(yè)技術(shù)服務(wù)團(tuán)隊(duì)項(xiàng)目(QAU2022QY009)和山東省重點(diǎn)研發(fā)計(jì)劃項(xiàng)目(2019GNC106056)


Design and Experiment of Double Roller Dried Pepper Pedicel Removal Device
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    摘要:

    針對(duì)辣椒機(jī)械化脫帽存在的辣椒損傷大、辣椒蒂去除不凈等問(wèn)題,結(jié)合辣椒物理力學(xué)特性及機(jī)械化加工要求,設(shè)計(jì)了一種對(duì)輥式干辣椒脫帽裝置。該裝置關(guān)鍵部件包括滾筒、脫帽輥和篩網(wǎng)3部分,采用旋轉(zhuǎn)滾筒和回轉(zhuǎn)輥軸的方式實(shí)現(xiàn)辣椒脫帽。通過(guò)對(duì)脫帽裝置工作過(guò)程分析,確定了去除辣椒蒂的臨界條件。借助辣椒受力及運(yùn)動(dòng)特征研究,確定了滾筒及脫帽輥的關(guān)鍵參數(shù)。滾筒直徑為1.8m、長(zhǎng)度為6.0m、轉(zhuǎn)速為28.83r/min,脫帽輥的直徑為36.0mm、間隙為0.5mm、轉(zhuǎn)速為134.21r/min。通過(guò)對(duì)篩面利用系數(shù)分析,確定了篩分效率較高的方形篩網(wǎng),且篩面利用系數(shù)為60.5%。通過(guò)Design-Expert 12軟件進(jìn)行試驗(yàn)設(shè)計(jì)及數(shù)據(jù)處理,明確了滾筒轉(zhuǎn)速、脫帽輥轉(zhuǎn)速對(duì)損傷率、脫凈率的影響規(guī)律,并確定了較優(yōu)參數(shù)組合,為辣椒機(jī)械化加工技術(shù)及裝備研發(fā)提供理論依據(jù)。試驗(yàn)結(jié)果表明,該裝置損傷率為0.6%,脫凈率為98.8%,符合行業(yè)標(biāo)準(zhǔn)且滿足辣椒機(jī)械加工要求。

    Abstract:

    Aiming at the problems such as big damage to pepper and unclean removal of pepper pedicel that exist in the mechanised pedicel removal of pepper, the design of a double roller dried pepper pedicel removal device was introduced, taking into consideration of the physical and mechanical properties of pepper and the requirements of mechanized processing. The key components of the device included three parts: drum, pedicel removal roller and screen mesh, using rotating drum and rotating roller to achieve pepper pedicel removal. The process and working principle of the pedicel removal mechanism were thoroughly analyzed to determine the critical conditions for pedicel removal of pepper. Through parameter design and mechanical analysis, optimal specifications were determined. The roller’s diameter was set at 1.8m, with a length of 6.0m and a rotational speed of 28.83r/min. The pedicel removal roller, on the other hand, had a diameter of 36.0mm, a clearance of 0.5mm, and a rotational speed of 134.21r/min. A square screen with high screening efficiency was selected based on its screen surface utilization factor, which was determined to be 60.5%. Through the Design-Expert 12 software for experimental design and data processing, the influence of drum speed and pedicel removal roller speed on the damage rate and cleaning rate was clarified, and the optimal parameter combinations were determined to provide theoretical basis for the research and development of pepper mechanized processing technology and equipment. Subsequent pepper pedicel removal tests were conducted, and the results demonstrated that under the test conditions, the device achieved a damage rate of 0.6% and a cleaning rate of 98.8%. These results met industry standards and fulfilled the requirements for pepper processing.

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王方艷,李鳳剛,張鵬程,張良龍,王紅提.對(duì)輥式干辣椒脫帽裝置設(shè)計(jì)與試驗(yàn)[J].農(nóng)業(yè)機(jī)械學(xué)報(bào),2024,55(7):191-199. WANG Fangyan, LI Fenggang, ZHANG Pengcheng, ZHANG Lianglong, WANG Hongti. Design and Experiment of Double Roller Dried Pepper Pedicel Removal Device[J]. Transactions of the Chinese Society for Agricultural Machinery,2024,55(7):191-199.

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  • 收稿日期:2023-11-13
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  • 在線發(fā)布日期: 2024-07-10
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