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基于容積閉環(huán)控制的顆粒農(nóng)產(chǎn)品加料定量方法研究
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福建省中青年教師教育科研項(xiàng)目(JAT210633)


Quantitative Method of Granular Agricultural Products Feeding Based on Volume Closed-loop Control
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    摘要:

    針對(duì)顆粒農(nóng)產(chǎn)品定量加料精度低、自動(dòng)化程度不高等問(wèn)題,分析了常見(jiàn)顆粒農(nóng)產(chǎn)品的物理特性,采用了以體積估計(jì)質(zhì)量的定量方法,并在控制系統(tǒng)中引入閉環(huán)控制方案,設(shè)計(jì)了一種顆粒農(nóng)產(chǎn)品的動(dòng)態(tài)定量加料設(shè)備。該設(shè)備主要由具有可變?nèi)莘e量杯結(jié)構(gòu)的定量裝置、傳送與分流機(jī)構(gòu)以及復(fù)檢稱重秤等部分組成,在闡述機(jī)械本體結(jié)構(gòu)和工作原理的基礎(chǔ)上,提出了一種基于歷史離散數(shù)據(jù)擬合預(yù)測(cè)誤差的閉環(huán)控制算法,當(dāng)復(fù)檢工序檢測(cè)到加料質(zhì)量與目標(biāo)質(zhì)量存在差值時(shí),可通過(guò)閉環(huán)控制系統(tǒng)補(bǔ)償修正定量加料工序的量杯容積,從而減小定量加料的誤差。實(shí)驗(yàn)結(jié)果表明,該設(shè)備可實(shí)現(xiàn)顆粒農(nóng)產(chǎn)品的高精度動(dòng)態(tài)定量加料,具有抗擾動(dòng)和自適應(yīng)能力。以大米、黃豆、蕓豆為實(shí)驗(yàn)對(duì)象,在旋轉(zhuǎn)盤(pán)轉(zhuǎn)速為4r/min的工作條件下,經(jīng)過(guò)3組閉環(huán)反饋調(diào)節(jié),加料質(zhì)量誤差可穩(wěn)定控制在1%以內(nèi)。

    Abstract:

    Aiming at the problems of low precision and low automation in quantitative feeding of granular agricultural products, the physical characteristics of common granular agricultural products were analyzed. A quantitative method based on volume estimation of mass was adopted, and a closed-loop control scheme was introduced into the control system. A dynamic quantitative feeding equipment for granular agricultural products was developed. The equipment mainly consisted of a quantitative device with a variable volume measuring cup structure, a transmission and distribution mechanism, and a reinspection weighing scale. Based on the explanation of the mechanical structure and working principle, a closed-loop control algorithm based on historical discrete data fitting prediction error was proposed. When the reinspection process detected a difference between the feeding quality and the target quality, the volume of the measuring cup in the quantitative feeding process would be compensated and corrected through a closed-loop control system, thereby reducing the error of quantitative feeding. The results of experiment showed that the equipment could achieve high-precision dynamic quantitative feeding of granular agricultural products with anti-interference and adaptive capabilities. Taking rice, soybeans, and kidney beans as the experimental object, the feeding quality error could be stably controlled within 1% after three sets of closed-loop feedback adjustments when the rotational speed of the turntable was 4r/min. And the quantitative accuracy was far higher than that of the national requirement for the allowable shortage of quantitatively packaged goods.

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王嘉恩.基于容積閉環(huán)控制的顆粒農(nóng)產(chǎn)品加料定量方法研究[J].農(nóng)業(yè)機(jī)械學(xué)報(bào),2024,55(8):410-417. WANG Jiaen. Quantitative Method of Granular Agricultural Products Feeding Based on Volume Closed-loop Control[J]. Transactions of the Chinese Society for Agricultural Machinery,2024,55(8):410-417.

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  • 收稿日期:2023-12-04
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  • 在線發(fā)布日期: 2024-08-10
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