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負(fù)載口獨(dú)立控制閥控非對(duì)稱缸壓力躍變消除方法研究
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國家重點(diǎn)研發(fā)計(jì)劃項(xiàng)目(2022YFB3403003)


Elimination Method of Asymmetric Hydraulic Cylinder Pressure Jump Based on Dual-spool Independent Metering Valve
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    摘要:

    針對(duì)液壓同步控制系統(tǒng)中非對(duì)稱缸換向時(shí)產(chǎn)生的壓力躍變導(dǎo)致同步控制系統(tǒng)振蕩甚至不穩(wěn)定問題,提出一種基于負(fù)載口獨(dú)立控制閥控非對(duì)稱缸系統(tǒng)的換向壓力躍變消除方法。分析了傳統(tǒng)閥、非對(duì)稱閥和負(fù)載口獨(dú)立控制閥控非對(duì)稱缸系統(tǒng)產(chǎn)生壓力躍變的機(jī)理。在AMESim中搭建傳統(tǒng)閥與負(fù)載口獨(dú)立控制閥控非對(duì)稱缸系統(tǒng)模型,在不同系統(tǒng)壓力和給定信號(hào)下,對(duì)比分析了兩種系統(tǒng)液壓缸位置跟隨及換向時(shí)兩腔壓力躍變情況。搭建了負(fù)載口獨(dú)立控制閥控非對(duì)稱缸系統(tǒng)實(shí)驗(yàn)臺(tái),驗(yàn)證了該方法的有效性。仿真與實(shí)驗(yàn)結(jié)果表明,采用負(fù)載口獨(dú)立控制閥控非對(duì)稱缸系統(tǒng)通過模糊自適應(yīng)控制算法可以很好地實(shí)現(xiàn)位置跟隨;可以完全消除非對(duì)稱缸換向時(shí)的壓力躍變,減小系統(tǒng)抖動(dòng),使得系統(tǒng)動(dòng)作更加平穩(wěn);當(dāng)液壓缸以方波動(dòng)作時(shí),換向時(shí)壓力沖擊較正弦波動(dòng)作時(shí)大。

    Abstract:

    In hydraulic synchronous control system, the pressure jump generated by asymmetric cylinder during changing the direction results in the oscillation and even instability of the synchronous control system. Aiming at this problem, a method for eliminating pressure jump based on the dual-spool independent metering valve controlling asymmetric cylinder system was proposed. Firstly, the mechanisms of pressure jump generated by asymmetric cylinder were analyzed, in which the asymmetric cylinder was respectively controlled by traditional valve, asymmetric valve and dual-spool independent metering valve. Secondly, the models of traditional valve controlling asymmetric cylinder system and the dual-spool independent metering valve controlling asymmetric cylinder system were built in AMESim. Then the position following and the pressure jump in the traditional valve controlling asymmetric cylinder system and dual-spool independent metering valve controlling asymmetric cylinder system were compared and analyzed under different system pressures and different given signals. Finally, the experimental platform of the dual-spool independent metering valve controlling asymmetric cylinder system was built to verify the effectiveness of the proposed method. Simulation and experimental results showed that the asymmetric cylinder system controlled by the dual-spool independent metering valve can realize position following well through the fuzzy adaptive control algorithm. When the asymmetric cylinder changed direction, the pressure jump can be completely eliminated, reducing oscillation of the system, and made the system more stable. When the hydraulic cylinder was operated by square wave, the pressure impact was larger than that when the sine wave was operated. This method was beneficial to achieve good synchronous control effect.

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司國雷,李彬杰,魏晉華,魏小玲,魏列江.負(fù)載口獨(dú)立控制閥控非對(duì)稱缸壓力躍變消除方法研究[J].農(nóng)業(yè)機(jī)械學(xué)報(bào),2024,55(8):437-445. SI Guolei, LI Binjie, WEI Jinhua, WEI Xiaoling, WEI Liejiang. Elimination Method of Asymmetric Hydraulic Cylinder Pressure Jump Based on Dual-spool Independent Metering Valve[J]. Transactions of the Chinese Society for Agricultural Machinery,2024,55(8):437-445.

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  • 收稿日期:2024-04-03
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  • 在線發(fā)布日期: 2024-08-10
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